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Novicut-AMC-3D - additive Fertigung abschneiden

Eine Hochleistungs-Drahterodiermaschine zum individuellen abschneiden von additiv gefertigten Bauteilen

Die additive Fertigung von Metallen hat in einer Reihe von Branchen ein explosionsartiges Wachstum verzeichnet, das zur Entwicklung von mehr 3D-Druck-Metallsystemen und -Maschinen auf dem Markt geführt hat.

Mit der neuen Technologie kommen neue Probleme und eines der bisher ungelösten Probleme ist das effiziente, wirtschaftliche Trennen des Werkstücks von der Grundplatte.

Novicks innovative, präzise und kostengünstige Lösung für das Schneiden in der additiven Fertigung - geschaffen als letzter fehlender Schritt in der Prozesskette.

Diese Drahterodiermaschinenreihe ist eine kostengünstige Option zum Entfernen von 3D-gedruckten Metallteilen von Bauplatten.

Es beinhaltet eine genaue Schnittpositionierung, um die Toleranzanforderungen des Druckbereichs zu minimieren. einfache, benutzerfreundliche Handhabung,

Kraftloses Schneiden = keine Teile oder Träger brechen

Teilkontinuierliche Rotation möglich,

Schneiden unter Winkel möglich.

Minimale Verluste = 0,2 mm

Material, Energie und Druckzeit sparen:
jedes teil benötigt 50 bis 150 schichten weniger als beim trennen mit einer sägemaschine.

 

NOVICUT-M-AMC STEIGERT IHRE ADDITIVE FERTIGUNGSPRODUKTIVITÄT

 

HIGH SPEED WIRE CUTTING

Möchten Sie Ihre Verluste reduzieren?

Mit unserer Novicut M AM-Maschine können Sie große Einsparungen erzielen

Metal 3D printing ( Metal additive Manufacturing ) enables the creation of many complex models and impossible designs.

Yet, there are some limiting factors that complicate the 3D printing procedure.

The use of 3D printing support material is one of them.

Even if it is an essential parameter that leads to a successful 3D printing result, it is often an obstacle that may lead to part deformation, or leave marks on the 3D printed surface. 

Another Problem is the sticking of the finished part to the base plate.

And a very serious problem is damaging the part during the cutting off!

 

We do have the solution for all off this!

Our NovicutM-AMC is specially designed for separating additively manufactured components from their base plates.

The machinability of the materials can vary, but our cutting machine can handle them all.

NOVICUT-M amc - additive manufacturing cutting

High-performance molybdenum wire cutting machine for separating components made of materials that are easy to difficult to machine from their base plate using an additive manufacturing process.

The Novicut-M AMC amc is specially designed to separate components made of materials that are easy to difficult to machine from their base plate using additive manufacturing processes.


The missing step in the process chain has been thought through to the end:

  • Innovative Molybdenum wire-cut concept for additive-manufactured components
  • Exact cutting positioning for low pressure allowances : precision of 0.01mm
  • Simple, user-friendly handling
  • Neglectable material losses : 0,3mm
  • Affordable and very economical

Machine specially developed for the cutting process of additively manufactured components based on reliable and proven technique

High-performance automatic wire cutting machine for single or multiple cuts of additively manufactured components in light to heavy duty
machinable materials

Novick Europe introduces its Novicut-M- AMC-3D series

Additive manufacturing cutting Machines

High-performance wire cutting machine for separating components made of materials that are easy to difficult to machine from their base plate using an additive manufacturing process.

 

Designed as an affordable and reliable wire EDM solution 

to economically remove metal 3D-printed parts from their build plate.

Based on our standard machine build since more than 20 year,

The Novicut-M-3D can handle build plates ranging from

300 x 400 mm to 500 x 1000 mm.

Bigger sizes on demand!

 

The Wire EDMs are equipped with a reusable Molybdenum wire feature, which quickly moves inexpensive wire from the source capstan, to the receiving capstan, and then back again so that the wire is continuously moving back and forth through the workpiece.
The rapid speed of the wire (10 times higher than normal brass wire cutting machines) creates its own flushing so high-pressure pumps are not required.
The Molybdenum wire is very resistant to wire breaks, offering an advantage over the brass wire that is typically used in a wire EDM.
The dielectric used is a mixture of water and oil to reduce oxidation on the part surfaces.

Grundplattenentfernungsmaschine für 3d Metalldruckteile

Garantierte NULL-Verformung des Teils während des Schneidvorgangs

  • DMSL-Teile: Direktmetall-Lasersintern

  • SLM-Teile: Selektives Laserschmelzen

  • SLS-Teile: Selektives Lasersintern

  • DMP-Teile: Direktmetalldruck

  • EBM-Teile: Elektronenstrahlschmelzen

  • EBS-Teile: Elektronenstrahlsintern

  • Rapid Metal Prototypen

  • Metal 3D-Druck

  • Metal DDM: Direkte digitale Fertigung

  • DMSL-parts : Direct Metal Laser sintering

Haben Sie folgende Probleme mit Ihrem 3D-Metalldruck?

Novicut-M 3D kann dieses Problem für DMLS, SLS, SLM, DMP, EBM lösen.

 

Wie entferne ich 3D-Metalldrucke vom Bett?
Wie entferne ich 3D-Metalldrucke von der Grundplatte?
Wie entferne ich den gedruckten Metallträger von 3D-Metalldruckteilen?
Wie schneidet man das 3D-gedruckte Metallteil von der Maschinengrundplatte ab?

Or are you still using a hammer, chissel and pincers to remove your parts from the base plate and to remove your metal support structure?

Highest-tech parts with a "Flintstone" finishing!!

Novicut-M-3D: Affordable high-tech solution for the additive manufacturing industry

Novick Europe has released the Novicut-M 3D-removal line, an affordable wire EDM specific to remove the base plate from 3D metal printing applications.

This model is the latest addition to Novick’s M range of versatile economical wire EDM machines. As the capacity of additive machines continues to increase, it becomes increasingly important for wire EDM offerings to continue to accommodate the growing baseplate and support sizes, Novick says. With a 300 till 500-mm Z-axis stroke, the Noviform-M-3d is suited for the postprocess removal of 3D-printed parts, as well as the production of large molds and aerospace components.

Like other models in the series, the WEDM offers an improvement to the company’s patented molybdenum re-usable wire technology.

With this machine an affordable solution becomes available for every additive manuafacturer.

 

Advantages of our system:

 

  • 2D, 3D, 4D, 5D cutting possible
  • Non contact cutting 
  • No single force is applied on the part
  • Cutting wide is max 0,20 mm
  • High precision cutting +-0,005 mm
  • Cutting off the parts from the base plate with only 0.2 mm losses
  • Affordable machine
  • Very low cutting cost (reusable molybdenum wire)
  • Different models and dimension available
  • High tech for a low price
  • Possible to cut-off in 3D, the support structures at a precison of 10µm
  • Low maintenance cost.
  • No dust
  • Accept cad files
  • Can load more than one plate for long unmanned running
  • possible to mount more base plates on the table for long run
  • C-axis is possible to cut REAL-3D
  • Rotary pallet system possible
  • Can run long time UNMANNED

OUR 3 MOST COMMON MODELS

Bigger model available

machine Novicut-400M-III Novicut-600M-III Novicut-650M-II
Size of worktable mm 590x440 800x580 920x620
Travels(X/Y/U/V) mm 400x300x70x70 600x400x70x70 650x500x36x36
Travels Z mm 250 - motorized 350 - motorized 450 - motorized
Max.Cutting thickness mm 300 400 500
Max.Cutting taper ° ±15°/80mm(with guider) ±15°/80mm(with guider) ±10°/80mm(with guider)
Size of work tank(Internal effective size) mm 960x550 1190x650 1300x800
Workpiece        
Max plate size mm 300 x 300 (300 x400) 400 x 400 (400 x 600) 500 x 500 (500 x 650)
Max.Workpiece weight kg 500 800 1200
Max.Workpiece size - without base plate mm 300 x 300 x 400H 400 x 400 x 600H 500 x 500 x 650H
Power supply system        
Strandard configuration   3x380V 50/60Hz 3KVA 3x380V 50/60Hz 3KVA 3x380V 50/60Hz 3KVA
Generator and machining technology        
Max.Machining current A 15 15 15
Max.cutting speed mm²/min 350 350 350
Best roughness μm Ra≤0.8 Ra≤0.8 Ra≤0.8
Size of water tank mm 900x500x570/180L 900x500x570/180L 1300x800x590
Size of machine mm 2040X1600X1830 2400x1890x2060 2340x2025x2580
Weight of machine kg 2280 2840 3215
         

optional universal plate clamping system with single screw fixing (proto 2)

Fast clamping of your base plate with one single screw or/and clamping with 4 screws (for fixing the by heat deformed base plates)

Horizontal C- axis with fast fixing pallet

Patented multi-layer easy clean filtering dielectric unit!

isolates the dirty/clean dielectrical liquid and prolong the life of the emulsion and reduce your cost

Easy cleaning of the dielectrical filters

Unsere 3D-Metalldruck-Schneidemaschine kann folgende Materialien verarbeiten :

Wir schneiden jede Grundplatte von Teilen aus folgenden Materialien ab:

  • WERKZEUGSTAHL (MS1 - 1.2709)

  • EDELSTAHL (PH1 - 1.4540)

  • EDELSTAHL (1.4542)

  • EDELSTAHL (1.4404) - 316L

  • EDELSTAHL (CX) - CORRAX

  • Maraging STEEL MS1 1.2709

  • STAHL-NICKEL (INVAR 1.3912)

  • ALUMINIUM (ALSI9CU3)

  • ALUMINIUM (ALSI10MG)

  • Aluminium AIF357

  • ALUMINIUM (ALMGSI0.5)

  • ALUMINIUM (3.2371 | AlSi7Mg)

  • INCONEL (IN625)

  • INCONEL (IN718)

  • Hastelloy X® (2.4665)

  • KOBALTCHROM (COCRW)

  • COBALT CHROM (COCR75)

  • NICKEL-CHROM (NI625)

  • Nickelbasis (NI718)

  • NickelAlloy IN718 / 2.4668

  • NickelAlloy HX / UNS 06002

  • KUPFER (RS-KUPFER)

  • KUPFER (CUNI2SICR)

  • MESSING (RS-MESSING)

  • TIANIUM GR. 1 (3,7025)

  • TITAN GR. 5 (TI6AL4V - 3.7164)

  • TITAN GR. 23 (TI6AL4V - 3.7165 ELI)

  • ZINK (ZAMAK 5)

  • ZAMAK (Z430)

  • KUPFER - INDUKTOREN

  • KUPFER-ALUMINIUM (2.0921 | CuAl8)

Cutting your Additive Manufacturing Production Time

Novicut-M 3D-AM Significantly Improves Productivity of your Metal Additive Manufacturing

Wenden Sie sich an uns, um weitere Informationen zu unserer Lösung zur Entfernung von Teilen aus der additiven Fertigung zu erhalten.

Erschwinglich, präzise und effizient!

Novick additive Fertigung TAGS

DMLS, Direct Metal Laser Sintering, Rapid Prototyping, Metallpulverbett Fusion, SLS, Selective Laser Sintering, SLM, Selective Laser Melting, DMP, Direct Metal Druck, Direct Metal Printer (DMP), Fused Deposition Modelling (FDM) PRINTER, LARGE PLATFORM Fused Deposition Modelling PRINTER, Selective Laser Sintering (SLS), Metall-3D-Druck, 3d Metalldruck, Metall am, Metalladditiv- Herstellungs, 3d additiven Fertigung, EBM, Elektronenstrahlschmelzen, cuttof Grundplatte, geschnitten Metallstützstrukturen, Laser cusing off, 3D Schmelzen von Metall, metallic 3D-Druck (M3DP), Laser-Draht 3D Printing, metallic 3D-Druck (M3DP), M3DP, Draht und arc additive Herstellungs (WAAM), WAAM, AM-Technologie, Metall AM, Metalladditiv- Herstellungs (MAM), Directed Energiedeposition (DED), Laser Metal Deposition (LMD), Regie Energiedeposition (DED), Pulverbett Fusion (PBF), Joule Druck, Metall 3D-Druck, Laser Metall 3D-Druck, Große Additive Subtraktive Integrierte Modulare Maschine, FDM - Fused Deposition Modeling, Laserstrahlpulverbett Schmelzen, LBM, Laserstrahl Schmelzen,

 

What is the easiest way to remove a 3d print from a bed? Simple Method for removing sticky 3d-printed Objects from the Build-Plate. Removing your 3D Print from the Build Plate. Removing your model from the build plate.How to remove your print from the build plate.How To Remove 3D Prints From The BedIs your 3D print stuck to the bed?How to separate the parts from their base plate.How to Remove Support Structure from 3D Prints.Best way to remove 3d printed parts from the base plate!