Is this how you cut off your expensive printed parts from the building base plate?

HIGH SPEED WIRE CUTTING VERSUS SAWING

Are You still using a Sawing machine to remove the base plate from a 3d metal printed part?

Disadvantages of a sawing machine to remove the base plate.

Dangerous machine for getting wounded at your hands.
Big sawing force can deform the part
Loss of at least 2 mm of material
Big "left overs" on the base plate
Low precision of cutting
No contouring, only straight cut possible!
No 3d cut possible.
High risk of breaking of fragile parts
Need special and expensive saw blades for hard materials and special alloys

And does this looks like your result?

Luckily there are no fingers cut! The result is not good: NO precision! BIG left-overs on the base plate - huge losses of expensive building powder

Broke Additive manufactured part by sawing forces!

Are your parts too fragile and collapses under the cutting force from your special sawing machine?

NOT with our solution.

Hours of printing, loads of expensive material, days of programming and then your sawing machine destroy it all with the cutting force applied.

We deliver a solution with a minimal loss of 0.2mm and perfect programmable by 0.01 mm precision.

NEVER AGAIN BROKEN PARTS BY SAWING WITH OUR SOLUTION!

HIGH SPEED WIRE CUTTING VERSUS SAWING

TWO Laser BUILD = 1019 layers = 19 hours

FOUR Laser BUILD = 2222 layers = 19 hours

How much time cost one millimeter 3d metal printed?

Saving time by reducing the cutting-off width and the positioning precision of cutting

Additive manufacturing of 3d metal parts evolves, but everybody put themselves the question: How fast is a 3d metal printer printing?

Based on the parts printed by the very latest RenAM 500Q - 4 laser additive manufacturing system by Renishaw exposed at the Latest formnext, it is very simple to calculate the cost or time of every milimeter printed.

On Formnext Renishaw exposed the difference in speed and output of one laserbeam printing, two laser beam printing and Four laser beam printing, which they are able to do with their new machine.

Total building time for the 3 parts is identical 19 hours, but the result is dramatical different:

1 laser Beam : 584 layers of 60µm in 19 hours = 35,04 mm total build height

2 laser Beam : 1019 layers of 60µm in 19 hours = 61,14 mm total build height

4 laser Beam : 2022 layers of 60µm in 19 hours = 133,33 mm total build height

AVERAGE Building time for 1 layer

1 laser Beam : 1 layer of 60µm in 117 SEC (1,96 min)

2 laser Beam : 1 layer of 60µm in 67 SEC (1,12 min)

4 laser Beam : 1 layer of 60µm in 31 SEC (0,52 min)

AVERAGE Building time for 1 mm of 3d printed material

1 laser Beam : 1 mm of 60µm layers in 1.950 SEC (32,51 min)

2 laser Beam : 1 mm of 60µm layers in 1.117 SEC (18,62 min)

4 laser Beam : 1 mm of 60µm layers in 517 SEC (8,62 min)

Pictures are taken from exhibition Formnext and used only as base for calculation.

Customer Sample : 3x times saving

By reducing the cutting width from 3,2 mm to 0,3 mm the savings are huge.

How much time must your printer work for this 3,2 mm extra printing used for cutting off?

Check how you save big with our NovicutM-AM3D compared to a sawing machine!

Customer Sample:

By reducing the cutting width from 3,2 mm to 0,3 mm you save huge :

Based on given information and calculation up we can calculate :

AVERAGE Building time for 1 layer

1 laser Beam machine : 1 layer of 60µm in 117 SEC (1,96 min)

2 laser Beam machine: 1 layer of 60µm in 67 SEC (1,12 min)

4 laser Beam machine: 1 layer of 60µm in 31 SEC (0,52 min)

TIME REDUCTION by NOT printing the 2,9 mm (3,2 - 0,3mm) :

1 laser Beam : 2,9 mm of 60µm layers in 5.655 SEC (94,25 min)

2 laser Beam : 2,9 mm of 60µm layers in 3.239 SEC (53,99 min)

4 laser Beam : 2,9 mm of 60µm layers in 1.499 SEC (24,99 min)

This creates extra available time for your expensive 3D metal printing machine and you generate like this more output for your 3D metal printing machine.

Beside that, your parts are also much faster made.

And you do not consume this metal powder too.

It's a TRIPLE saving!

MONEY IN THE POCKET !!

HOW MUCH COST ONE MINUTE ADDITIVE METAL PRINTING AT YOUR WORKSHOP?

How much can you save?

Our novicut M -AM3D offers the fastest and higest ROI

Your machine pays back itself with the highest Return on Investment on the machine market

By cutting away only 0.2 mm our high speed wire cutting machine increases your 3D Metal printing capacity and output drastically compared to ANY sawing machine.

Compare sawing, wire cutting and moly wire cutting for removal of AM parts

Solutions available to remove your parts from the baseplate

400 x 400 mm baseplate sample	Manual bandsaw	Automatic bandsaw	Special AM bandsaw	Wire cutting machine	novicut-M AM-3D

investment	8-15.000€	24 - 40.000,€	80 - 120.000,€	90 - 150.000,€	35 - 50.000, €
operator needed for	all time	setup - collect	setup	setup-collect	setup - collect
Thickness of cut : material losses	1- 2 mm	1,4 - 2,8 mm	0,9 -1,2 mm	0,3mm	0,18mm
Cutting time	Short	Short	Short	very long	Average - short
Cutting forces on part	big	Big	Big	None	None
Precision of positioning	0,5mm	0,5mm	0,3mm	0,01mm	0,01mm
Angle deformation compensation	no	no	no	yes	yes
multiple plates loaded in machine possible (unmanned long run at night)	no	no	no	yes	yes
Dustfree - healty	no	no	yes	yes	yes

Which base plate or build platform fit on our machines?

Most important 3D metal printing machine makers from which our machine can seperate the parts from the base plate

Basicly all the platforms/buildplates of following brands can be separated from the parts in our different novicut-M models.

We mention here NOT all makers but most known! For other brands please ask us!

AddUp (Michelin and Fives)
Additive Industries
Admatec
Arcam (GE additive)
Aurora Labs
BeAM
Concept Laser (GE Additive)
Desktop Metal
Digital Metal
EOS
HP Metal Jet
Markforged Metal X
Stratasys
3D Systems
Renishaw
SLM Solutions
Sisma
Trumpf
DMG Mori
Optomec
Sciaky
InssTek
ExOne
Digital Metal
Vader Systems
Pollen AM
Cytosurge
Matsuura
3DEO
Airwolf 3D
Xact Metal
...

Our 3D metal print cutting machine can handle even the hardest and thoughest materials without changing anything on the machine.

We cut every conductive material from the printing baseplate without any problem with high speed (150 mm²/Min), precision and CHEAP.:

TOOL STEEL (MS1 - 1.2709)
STAINLESS STEEL (PH1 - 1.4540)
STAINLESS STEEL (1.4542)
STAINLESS STEEL (1.4404)- 316L
STAINLESS STEEL (CX) - CORRAX
Maraging STEEL MS1 1.2709
STEEL-NICKEL (INVAR 1.3912)
ALUMINUM (ALSI9CU3)
ALUMINUM (ALSI10MG)
Aluminum AIF357
ALUMINIUM (ALMGSI0.5)
ALUMINIUM (3.2371 | AlSi7Mg)
INCONEL (IN625)
INCONEL (IN718)
Hastelloy X® (2.4665)
COBALT CHROME (COCRW)
COBALT CHROME (COCR75)
NICKEL-CHROME (NI625)
NICKEL Based (NI718)
NickelAlloy IN718 / 2.4668
NickelAlloy HX / UNS 06002
COPPER (RS-COPPER)
COPPER (CUNI2SICR)
BRASS (RS-BRASS)
TIANIUM GR. 1 (3.7025)
TITANIUM GR. 5 (TI6AL4V – 3.7164)
TITANIUM GR. 23 (TI6AL4V – 3.7165 ELI)
ZINK (ZAMAK 5)
ZAMAK (Z430)
COPPER - INDUCTORS
COPPER-ALUMINIUM (2.0921 | CuAl8)

See our Additive Manufacturing Postprocessing Machines

To our Additive Manufacturing cutting machines

Contact us for more information on our solution for additive manufacturing removal techniques.

Is this how you cut off your expensive printed parts from the building base plate?

Dangerous machine for getting wounded at your hands.

Big sawing force can deform the part

Loss of at least 2 mm of material

Big "left overs" on the base plate

Low precision of cutting

No contouring, only straight cut possible!

No 3d cut possible.

High risk of breaking of fragile parts

Need special and expensive saw blades for hard materials and special alloys

Hours of printing, loads of expensive material, days of programming and then your sawing machine destroy it all with the cutting force applied.

We deliver a solution with a minimal loss of 0.2mm and perfect programmable by 0.01 mm precision.

NEVER AGAIN BROKEN PARTS BY SAWING WITH OUR SOLUTION!

Total building time for the 3 parts is identical 19 hours, but the result is dramatical different:

1 laser Beam : 584 layers of 60µm in 19 hours = 35,04 mm total build height

2 laser Beam : 1019 layers of 60µm in 19 hours = 61,14 mm total build height

4 laser Beam : 2022 layers of 60µm in 19 hours = 133,33 mm total build height

AVERAGE Building time for 1 layer

1 laser Beam : 1 layer of 60µm in 117 SEC (1,96 min)

2 laser Beam : 1 layer of 60µm in 67 SEC (1,12 min)

4 laser Beam : 1 layer of 60µm in 31 SEC (0,52 min)

AVERAGE Building time for 1 mm of 3d printed material

1 laser Beam : 1 mm of 60µm layers in 1.950 SEC (32,51 min)

2 laser Beam : 1 mm of 60µm layers in 1.117 SEC (18,62 min)

4 laser Beam : 1 mm of 60µm layers in 517 SEC (8,62 min)

AVERAGE Building time for 1 layer

1 laser Beam machine : 1 layer of 60µm in 117 SEC (1,96 min)

2 laser Beam machine: 1 layer of 60µm in 67 SEC (1,12 min)

4 laser Beam machine: 1 layer of 60µm in 31 SEC (0,52 min)

TIME REDUCTION by NOT printing the 2,9 mm (3,2 - 0,3mm) :

1 laser Beam : 2,9 mm of 60µm layers in 5.655 SEC (94,25 min)

2 laser Beam : 2,9 mm of 60µm layers in 3.239 SEC (53,99 min)

4 laser Beam : 2,9 mm of 60µm layers in 1.499 SEC (24,99 min)

This creates extra available time for your expensive 3D metal printing machine and you generate like this more output for your 3D metal printing machine.

Beside that, your parts are also much faster made.

And you do not consume this metal powder too.

It's a TRIPLE saving!

MONEY IN THE POCKET !!

TOOL STEEL (MS1 - 1.2709)

STAINLESS STEEL (PH1 - 1.4540)

STAINLESS STEEL (1.4542)

STAINLESS STEEL (1.4404)- 316L

STAINLESS STEEL (CX) - CORRAX

Maraging STEEL MS1 1.2709

STEEL-NICKEL (INVAR 1.3912)

ALUMINUM (ALSI9CU3)

ALUMINUM (ALSI10MG)

Aluminum AIF357

ALUMINIUM (ALMGSI0.5)

ALUMINIUM (3.2371 | AlSi7Mg)

INCONEL (IN625)

INCONEL (IN718)

Hastelloy X® (2.4665)

COBALT CHROME (COCRW)

COBALT CHROME (COCR75)

NICKEL-CHROME (NI625)

NICKEL Based (NI718)

NickelAlloy IN718 / 2.4668

NickelAlloy HX / UNS 06002

COPPER (RS-COPPER)

COPPER (CUNI2SICR)

BRASS (RS-BRASS)

TIANIUM GR. 1 (3.7025)

TITANIUM GR. 5 (TI6AL4V – 3.7164)

TITANIUM GR. 23 (TI6AL4V – 3.7165 ELI)

ZINK (ZAMAK 5)

ZAMAK (Z430)

COPPER - INDUCTORS

COPPER-ALUMINIUM (2.0921 | CuAl8)