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Novicut-AM-3D - additive manufacturing cutting off

A high-performance Wire EDM cutting machine for individual cuts of additively manufactured components

Metal additive manufacturing has experienced an explosive growth across a range of industries, which has led to the emergence of more 3D printing metals systems and machines on the market. 
With new technology comes new problems and one of the non resolved problems till now is the efficient, economical parting of the workpiece from the baseplate.
Novick's innovative , precise and affordable solution for additive manufacturing cutting – created as the final missing step in the process chain.
This Wire EDM machine range is intended as an affordable option for removing metal 3D-printed parts from build plates.
It includes accurate cut positioning to minimise tolerance requirement of the printing area; easy, user-friendly handling, 
Force-less cutting = no parts or support breaking
Part  continous rotation possible,
Cutting under angle possible.

Minimal losses = 0.2 mm

Saving material, energy and printing time :

every part need 50 to 150 layers less than when parting with a sawing machine.

 

NOVICUT-M-AMC BOOSTS YOUR ADDITIVE MANUFACTURING PRODUCTIVITY

 

HIGH SPEED WIRE CUTTING

Do you want to reduce your losses? - 3D PRINTING COST REDUCTION !

Our Novicut M AM machine let you generate great savings

Metal 3D printing ( Metal additive Manufacturing ) enables the creation of many complex models and impossible designs.

Yet, there are some limiting factors that complicate the 3D printing procedure.

The use of 3D printing support material is one of them.

Even if it is an essential parameter that leads to a successful 3D printing result, it is often an obstacle that may lead to part deformation, or leave marks on the 3D printed surface. 

Another Problem is the sticking of the finished part to the base plate.

And a very serious problem is damaging the part during the cutting off!

 

We do have the solution for all off this!

Our NovicutM-AMC is specially designed for separating additively manufactured components from their base plates.

The machinability of the materials can vary, but our cutting machine can handle them all.

NOVICUT-M amc - additive manufacturing cutting

High-performance molybdenum wire cutting machine for separating components made of materials that are easy to difficult to machine from their base plate using an additive manufacturing process.

The Novicut-M AMC amc is specially designed to separate components made of materials that are easy to difficult to machine from their base plate using additive manufacturing processes.


The missing step in the process chain has been thought through to the end:

  • Innovative Molybdenum wire-cut concept for additive-manufactured components
  • Exact cutting positioning for low pressure allowances : precision of 0.01mm
  • Simple, user-friendly handling
  • Neglectable material losses : 0,3mm
  • Affordable and very economical

Machine specially developed for the cutting process of additively manufactured components based on reliable and proven technique

High-performance automatic wire cutting machine for single or multiple cuts of additively manufactured components in light to heavy duty
machinable materials

Novick Europe introduces its Novicut-M- AMC-3D series

Additive manufacturing cutting Machines

High-performance wire cutting machine for separating components made of materials that are easy to difficult to machine from their base plate using an additive manufacturing process.

 

Designed as an affordable and reliable wire EDM solution 

to economically remove metal 3D-printed parts from their build plate.

Based on our standard machine build since more than 20 year,

The Novicut-M-3D can handle build plates ranging from

300 x 400 mm to 500 x 1000 mm.

Bigger sizes on demand!

 

The Wire EDMs are equipped with a reusable Molybdenum wire feature, which quickly moves inexpensive wire from the source capstan, to the receiving capstan, and then back again so that the wire is continuously moving back and forth through the workpiece.
The rapid speed of the wire (10 times higher than normal brass wire cutting machines) creates its own flushing so high-pressure pumps are not required.
The Molybdenum wire is very resistant to wire breaks, offering an advantage over the brass wire that is typically used in a wire EDM.
The dielectric used is a mixture of water and oil to reduce oxidation on the part surfaces.

Build-support removal for 3d metal printed parts

Guaranteed ZERO deformation of the part during cutting operation

  • DMSL-parts : Direct Metal Laser sintering

  • SLM-parts: Selective Laser Melting

  • SLS-parts: Selective Laser Sintering

  • DMP-parts: Direct Metal Printing

  • EBM-parts: Electron Beam Melting

  • EBS-parts: Electron Beam Sintering

  • Rapid Metal prototypes

  • All Metal 3D printing

  • All Metal DDM : Direct Digital Manufacturing

Do you have following problems in your 3D metal printing?

Novicut-M 3D can solve this problems for DMLS, SLS, SLM, DMP, EBM.

How to remove 3D Metal Prints from the Bed?

How to remove 3D Metal Prints from the Base Plate?

How to remove the printed metal support from 3D Metal Printed parts?

How to cut off the 3D printed metal part from the machine base plate?

Or are you still using a hammer, chissel and pincers to remove your parts from the base plate and to remove your metal support structure?

Highest-tech parts with a "Flintstone" finishing!!

Novicut-M-3D: Affordable high-tech solution for the additive manufacturing industry

Novick Europe has released the Novicut-M 3D-removal line, an affordable wire EDM specific to remove the base plate from 3D metal printing applications.

This model is the latest addition to Novick’s M range of versatile economical wire EDM machines. As the capacity of additive machines continues to increase, it becomes increasingly important for wire EDM offerings to continue to accommodate the growing baseplate and support sizes, Novick says. With a 300 till 500-mm Z-axis stroke, the Noviform-M-3d is suited for the postprocess removal of 3D-printed parts, as well as the production of large molds and aerospace components.

Like other models in the series, the WEDM offers an improvement to the company’s patented molybdenum re-usable wire technology.

With this machine an affordable solution becomes available for every additive manuafacturer.

 

Advantages of our system:

 

  • 2D, 3D, 4D, 5D cutting possible
  • Non contact cutting 
  • No single force is applied on the part
  • Cutting wide is max 0,20 mm
  • High precision cutting +-0,005 mm
  • Cutting off the parts from the base plate with only 0.2 mm losses
  • Affordable machine
  • Very low cutting cost (reusable molybdenum wire)
  • Different models and dimension available
  • High tech for a low price
  • Possible to cut-off in 3D, the support structures at a precison of 10µm
  • Low maintenance cost.
  • No dust
  • Accept cad files
  • Can load more than one plate for long unmanned running
  • possible to mount more base plates on the table for long run
  • C-axis is possible to cut REAL-3D
  • Rotary pallet system possible
  • Can run long time UNMANNED

OUR 3 MOST COMMON MODELS

Bigger model available

machine Novicut-400M-III Novicut-600M-III Novicut-650M-II
Size of worktable mm 590x440 800x580 920x620
Travels(X/Y/U/V) mm 400x300x70x70 600x400x70x70 650x500x36x36
Travels Z mm 250 - motorized 350 - motorized 450 - motorized
Max.Cutting thickness mm 300 400 500
Max.Cutting taper ° ±15°/80mm(with guider) ±15°/80mm(with guider) ±10°/80mm(with guider)
Size of work tank(Internal effective size) mm 960x550 1190x650 1300x800
Workpiece        
Max plate size mm 300 x 300 (300 x400) 400 x 400 (400 x 600) 500 x 500 (500 x 650)
Max.Workpiece weight kg 500 800 1200
Max.Workpiece size - without base plate mm 300 x 300 x 400H 400 x 400 x 600H 500 x 500 x 650H
Power supply system        
Strandard configuration   3x380V 50/60Hz 3KVA 3x380V 50/60Hz 3KVA 3x380V 50/60Hz 3KVA
Generator and machining technology        
Max.Machining current A 15 15 15
Max.cutting speed mm²/min 350 350 350
Best roughness μm Ra≤0.8 Ra≤0.8 Ra≤0.8
Size of water tank mm 900x500x570/180L 900x500x570/180L 1300x800x590
Size of machine mm 2040X1600X1830 2400x1890x2060 2340x2025x2580
Weight of machine kg 2280 2840 3215
         

optional universal plate clamping system with single screw fixing (proto 2)

Fast clamping of your base plate with one single screw or/and clamping with 4 screws (for fixing the by heat deformed base plates)

Horizontal C- axis with fast fixing pallet

Patented multi-layer easy clean filtering dielectric unit!

isolates the dirty/clean dielectrical liquid and prolong the life of the emulsion and reduce your cost

Easy cleaning of the dielectrical filters

Our 3D metal print cutting machine can handle :

We cut every metal part in following materials (and much more) from the base plate:

  • TOOL STEEL (MS1 - 1.2709)

  • STAINLESS STEEL (PH1 - 1.4540)

  • STAINLESS STEEL (1.4542)

  • STAINLESS STEEL (1.4404)- 316L

  • STAINLESS STEEL (CX) - CORRAX

  • Maraging STEEL MS1 1.2709

  • STEEL-NICKEL (INVAR 1.3912)

  • ALUMINUM (ALSI9CU3)

  • ALUMINUM (ALSI10MG)

  • Aluminum AIF357

  • ALUMINIUM (ALMGSI0.5)

  • ALUMINIUM  (3.2371 | AlSi7Mg)

  • INCONEL (IN625)

  • INCONEL (IN718)

  • Hastelloy X® (2.4665)

  • COBALT CHROME (COCRW)

  • COBALT CHROME (COCR75)

  • NICKEL-CHROME (NI625)

  • NICKEL Based (NI718)

  • NickelAlloy IN718 / 2.4668

  • NickelAlloy HX / UNS 06002 

  • COPPER (RS-COPPER)

  • COPPER (CUNI2SICR)

  • BRASS (RS-BRASS)

  • TIANIUM GR. 1 (3.7025)

  • TITANIUM GR. 5 (TI6AL4V – 3.7164)

  • TITANIUM GR. 23 (TI6AL4V – 3.7165 ELI)

  • ZINK (ZAMAK 5)

  • ZAMAK (Z430)

  • COPPER - INDUCTORS

  • COPPER-ALUMINIUM (2.0921 | CuAl8)

  • ......... and much more

Cutting your Additive Manufacturing Production Time

Novicut-M 3D-AM Significantly Improves Productivity of your Metal Additive Manufacturing

Contact us for more information on our solution for additive manufacturing removal techniques.

Affordable, Precise and efficient! 

DMLS, Direct Metal Laser Sintering, Rapid Prototyping, Metal powder bed fusion, SLS, Selective Laser Sintering, SLM, selective laser Melting, DMP, Direct metal printing, DIRECT METAL PRINTERS (DMP), FUSED DEPOSITION MODELING (FDM) PRINTERS, LARGE PLATFORM FUSED DEPOSITION MODELING PRINTERS, SELECTIVE LASER SINTERING (SLS), metal 3d printing, 3d metal printing, metal am, metal additive manufacturing, 3d additive manufacturing, EBM, electron beam melting, cuttof base plate, cut off metal support structures, laser cusing, 3D Metal Melting, metallic 3D printing (M3DP), Laser Wire 3D Printing, metallic 3D printing (M3DP), M3DP, wire and arc additive manufacturing (WAAM), WAAM, AM technology, metal AM, metal additive manufacturing (MAM), Directed Energy Deposition (DED) , Laser Metal Deposition (LMD), directed energy deposition (DED), powder-bed fusion (PBF), Joule Printing, Metal 3D Printing, Laser Metal 3D Printing, Large Additive Subtractive Integrated Modular Machine, FDM - Fused Deposition Modelling, Laser Beam Powder Bed Melting, LBM , Laser Beam Melting, 
What is the easiest way to remove a 3d print from a bed? Simple Method for removing sticky 3d-printed Objects from the Build-Plate. Removing your 3D Print from the Build Plate. Removing your model from the build plate.How to remove your print from the build plate.How To Remove 3D Prints From The BedIs your 3D print stuck to the bed?How to separate the parts from their base plate.How to Remove Support Structure from 3D Prints.Best way to remove 3d printed parts from the base plate!